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To mitigate wire rope risks, regularly inspect the following items in accordance with wire rope discard criteria

ENCYCLOPEDIA
2025.01.21
To mitigate wire rope risks, regularly inspect the following items in accordance with wire rope discard criteria:

1、For regular-lay wire ropes, if the number of broken wires within one lay length (the axial distance of one complete strand revolution) reaches 10% of the total wire count, attention must be given.
2、Wire rope used to lift hot metal or dangerous goods, the number of scrap broken wire is half of the general crane. If the phenomenon of broken wire is concentrated in a local area, or the broken wire is concentrated in a strand within six times the diameter of the wire rope, it shall be scrapped according to half the number of broken wires specified in item 1.
3、When the steel wire corrosion or wear of the surface layer of the wire rope reaches 40% of the surface of the original wire diameter, the corresponding measures should be considered.
4、If the wire rope has significant internal corrosion, it needs to be evaluated.
5、When the diameter of the wire rope is reduced by 7%, attention should be paid to it.
6、When the steel wire rope and aluminum alloy joint parts crack or slip deformation; The insertion part of the braiding wire rope is seriously pulled out; When there is displacement at the connection between the anchor and the wire rope, it should be dealt with in time.
7、If the surface of the wire rope is worn or corroded, and there is a certain number of broken wires, the number of broken wires shall be determined by multiplying the reduction factor specified in item 1 or Item 2. When the wear or corrosion rate is 10%, 15%, 20%, 30%-40%, respectively, the reduction coefficient corresponds to 85%, 75%, 70%, 60%, 50%.
8、The whole strand of broken or burned wire rope should be replaced in time.
9、When the elongation of the local outer wire rope is "cage" shape or the diameter of the wire rope fiber core increases seriously, it needs to be checked and treated.

10、The corresponding measures should be taken when the rope has serious deformation such as kink, dead Angle, hard bending, plastic deformation, hemp core out, etc.


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